Maple Syrup
Come and see Z-Orchard’s state-of-the-art evaporator in actions as we process Amery sap into caramelized Amery Maple Syrup!
Z-Orchard is excited to join with other local Maple Syrup farms to have a group OPEN HOUSE the first weekend of April each year! The Northwest Wisconsin Maple Farm Tour. Learn more:
We kick off the season with an OPEN HOUSE each year on the first weekend of April with the Northwest Wisconsin Maple Farm Tour and then we are open on weekends, by chance and appointment throughout the maple syrup season. Look for the steam coming out of our Sugar Shack!
A Timeline of Tapping at Z-Orchard
-In 2015, we were up to approximately 250 taps. Now equipped with Dave’s old evaporator at Z-Orchard, we are planning to have it refurbished next year. This evaporator will be the workhorse in our new sugar shack ready for onsite sap production. In the meantime, we are pleased to work with a local cooperative to evaporate our sap into our Maple Syrup.
-In 2016, we expanded to 350 taps and with the help of a couple of friends, we modified the evaporator and cooked our own syrup. We started powering the evaporator with Propane and soon found that too expensive, so with another conversion we finished cooking using Natural Gas. This worked very well and with a few more modifications, we will have a very efficient process next year.
-In 2017 we had 600 taps by the end of the season, added a new filter press and bottling heater.
-In 2018 we were up to 750 taps; 550 of these are in Z-Orchard Woods and 200 in the woods at Ox Lake Bible Camp. The evaporator has been improved by installing two 400,000 BTU Natural Gas Guns and a modified fire chamber. Smoky Lake built a pre-heater that fits in the steam chamber, between these it will increase our productivity and safety of the Sugar Shack.
-In 2019, we expanded to a little over 1,000 taps all with individual bags. We still collected the old-fashioned way with manual collecting of all sap. We added a 2′ x 7′ 7-inch drop flue preliminary pan. This will again improve our efficiency of our natural gas heat line. Z- Orchard does not use reverse osmosis; we still fully cook our syrup. This process evaporates approximately 40 gallons of sap to make a gallon of syrup. This differs when using reverse osmosis, they evaporate 10 gallons or less when using reverse osmosis to make a gallon of syrup. Come sample our syrup and see how caramelized it is by being fully cooked.
-In 2020-2021 the COVID-19 Pandemic prevented us from having an Open House for sugaring season but we did harvest and sell syrup throughout the season as we adjusted to curbside shopping
-In 2021 we started installing a 3/16’ gravity collection system in the woods, which is a huge labor saver during Sap Season. I am also experimenting with some small 12 volt and 110 volt diaphragm pumps to assist collection in flat areas of the woods.
-In 2025 we will have a total of approx. 1500 taps and the majority of the taps are connected by tubing to varied sized containers. We then collect most of the sap using the Cushman Tracksters and tanks.
-In 2021 we purchased a Maple Cream Machine and have perfected the art of making very smooth Maple Cream. This has become a very popular product in the Z-Orchard Store. Maple Cream is a product that is Maple Syrup further cooked to a peanut butter consistence. It is pure maple with nothing added.
Carmaplecorn is a special product that Guth’s Candy Company make exclusively for Z-Orchard. Carmaplecorn is kettle corn coated with a special caramel made using a pint of Z-Orchard Maple Syrup and ½ pound of Z-Orchard Maple Cream. We also offer many types of Guth’s Candy Chocolates. Guth’s Candy Company is a 4th generation candy company in Wapun, WI.
A sap run is the sweet good-bye of winter. It is the fruit of the equal marriage of the sun and the frosts.
-John Burroughs, Signs and Seasons, 1886
“The Chippewa used the sap as a tasty sweet drink, syrup, and candy. The Menominee made maple sugar and used the syrup as a seasoning much like we use salt.”
“An average maple will produce about 20 gallons of sap in the spring, which only amounts to 2 quarts of syrup.”
“The Sugar Maple is Wisconsin’s State Tree.”
“An average maple will produce about 20 gallons of sap in the spring, which only amounts to 2 quarts of syrup.”
Five Steps to Maple Syrup
- Tap a maple tree that is at least 10” in diameter. Tap on the sunny south side of the tree.
- Hang a bucket by hammering a spile with an attached hook into the hole.
- Collect the sap as soon as possible so it can be processed before it spoils
- Boil sap until it is reduced from 2% sugar and 98% water to 67% sugar and 33% water.
- Bottle and enjoy the finished syrup.